Gearboxes listed in this manual show the steps to assemble the gearbox as well as the parts break down. Spray shaft extensions with a suitable dry film or similar preservative. A ansiagma 2008c01, assembling bevel gears, published by american gear. Industrial gearboxes have a variety of lifespans, but you can ensure that yours will last as long as it should by performing regular inspections and maintenance. Gearboxes with inline step gearbox and hollow input shaft for fitting flange mounted im b14 im3681 electric motor or for complementing other flanged iec. Operating and maintenance manual philadelphia gear.
Gearbox equipped with a breather must have the breather replaced with a plug during the storage period. Gearbox oil can be a key indicator of gearbox health and can prolong gearbox life span, so try these quick tips below. When you purchase an industrial gearbox, you are making an investment. Remove the breather and replace with an airtight plug. Box 849 lufkin, tx 759020849 8003243812 page 2 introduction this manual is provided to every user of a newly manufactured lufkin trailer to acquaint you with the importance of maintenance and safety in the operation of your trailer. Normal storage during manufacture and for intervals of storage up to four months, internal components of a gearbox should be coated with a suitable oilbased rust preventative such as houghton. This can save you money and reduce the probability of downtime.
At gear world, we can complete your falk gearbox repair in far less time and for far less money and it will meet or beat oem standards. Cooling tower speed reducers are usually driven by an electric motor and, most commonly, drive a fan generally mounted directly on the unit output shaft. Lufkin gear reducers industrial gear reducers, gearboxes. Breakdown for gearbox as reference to part assembly order. Taking the latest innovations of our gearbox service experts, our goal is to get, often mission critical, gearboxes back into production at the shortest timespan possible. Find for sale lufkin gear reducers available immediately.
Industrial gearbox service centers industrial gearboxes service finland. Check the gearbox housing temperature using an infrared thermometer or infrared imaging camera. Normal storage during manufacture and for intervals of storage up to four months, internal components of a gearbox should be coated with a suitable oilbased rust preventative such as houghton cosmoline 1102 or equivalent. Gearboxes listed in this manual show the steps to assemble the gearbox as. In most cases we can perform any of our services in a 1 week turn around time. Clean the gearbox this is another most important point in the checklist, which goes a long way in allowing the gearbox to deliver great performance. We are active in highdemand market segments marine, industry, wind, where our customers expect the. The worlds most popular rod pump the lufkin conventional crank balanced pumping unit, widely known and accepted, is the old reliable work horse of the oil patch. The life of a trailer can be increased with adequate regular service and an.
The objective of this manual is to give general information on installation, lubrication, operation, maintenance, disassembly and reassembly of lufkin industries. Gearbox typical failure modes, detection and mitigation methods. Headquartered in lufkin, texas, lufkin industries, inc. These units are simple to operate and require minimum maintenance. It appears your web browser is not configured to display pdf files. You can reading online mechanical reducer gearbox maintenance manual either load.
Our industry expertise and experience allows us to restore, repair, upgrade and even reverseengineer critical components. Gearbox typical failure modes, detection and mitigation. Repairing an existing gearbox back to its original manufacturing standards can cost 40% less the replacement unit and can even reduce turnaround time from an average of 26 weeks to one week. We furnish the full release of this book in pdf, doc, txt, epub, djvu formats. The dedicated test facility for the innovative novalt16 development program included an electric generator from ge energy connections, and a lufkin parallelshaft gearbox from lufkin power transmission. Analyze gearbox oil using particle counters, spectrometric analysis and ferrography to detect wear debris. Lufkin gearbox repair before and after by ppg works. Lufkin gears lufkin gears parts, service and repair. Label the gearbox as full not ready for service allow some space for thermal expansion. Lufkin designs components to provide smooth engagement, compact installation and easy access for inspection and maintenance. The lufkin conventional crank balanced pumping unit, widely known and accepted, is the old reliable work horse of the oil patch. The displacement levels decreased significantly on the motor and gearbox and the orbits look good and no longer show indications of misalignment.
While this method is simple and a relatively permanent solution it can be expensive for large gearboxes that require a lot of oil. Fundamentals, selection, installation and maintenance of. We are active in highdemand market segments marine, industry, wind, where our customers expect the fastest response. Gearbox maintenance tips diagnosing gearbox problems with gearmax when you approach brad foote gearing with a malfunctioning gearbox, the first step is identifying the problem. Most gearbox manufacturers are experts in engineering, designing, and building gearboxes. Industrial gearbox maintenance 3 this 3 day course is designed to provide engineers and superintendents, with a practical working knowledge of gears and gearbox maintenance. Lufkin gearbox repair, service and support gbs gearbox services international is the fastest, full service, worldwide specialist in lufkin gearbox repair. The person responsible for gearbox installation must include the technical information into his documentation and include installation, operation and maintenance manual for gearboxes and variators as well as the installation manual related to electric motors and hand over this documentation to the enduser. Ls pumping unit field assembly and maintenance instructions.
From its unique gear manufacturing and machining operations, lufkin repairs virtually any manufacturers gears and provides 24hour emergency service to ensure minimum downtime in a customersoperations. Survey the gearbox housing temperature by touching it with the palm of your hand and using temperaturesensitive paint, crayons and labels, or a digital thermometer probe. Mechanical reducer gearbox maintenance manual if you are looking for a book mechanical reducer gearbox maintenance manual in pdf form, then youve come to the loyal website. All external machined surfaces should be coated with solvent based rust preventative. Use parts breakdown for gearbox as reference to part assembly order. To deliver the high performance gearing solutions and services to. However, the acceleration levels on the lowspeed side of the gearbox increased from high peaks of 4. We will pick up your falk gearbox for free and bring it to one of our plants where we complete an ndti nondestructiveteardown inspection with a full white glove treatment of your falk gearbox to assess the needs. The following methods and illustrations are excerpts from norias machinery lubrication training course. Therefore, it is essential to maintain these components by carrying out different inspection processes in order to make them deliver optimal outputs. This is an economy continuous flow drying system that does not include a horizontal unload auger. Inspection of the gearbox should be performed periodically.
Find model type in index or find gearbox assembly number in list. Inspect internal gearbox components through inspection ports for signs of overheating, misalignment, inadequate backlash, inadequate bearing endplay or oil oxidation. Using the auditory or tactile cues discussed previously, an engineer may be able to solve the problem with just a phone call. This unit has four output shafts and two input shafts, driven by two electric motors500 hp and 150 hpat 1200 rpm input speed. May 29, 2019 at gear world, we can complete your falk gearbox repair in far less time and for far less money and it will meet or beat oem standards. As an independent repair company, we overhaul all sorts of gearboxes and related drive types. Our unrivalled gear engineering, manufacturing and service history coupled with a presence across six continents enables us to deliver support for all industrial gearbox makes and models, including lufkin industrial and turbo high speed gear systems. Pdf mechanical reducer gearbox maintenance manual read. Gearbox inspection checklist things you need to consider. As the premier partner for industryleading gearing solutions, bhge has added the technology and expertise of lufkin transmissions and allen gears to our portfolio. How to inspect a gearbox jane muller robert errichello although a comprehensive onsite gearbox inspection is desirable in many situations, there may be constraints that limit the extent of the inspection such as cost, time, accessibility and qualified personnel.
In order to keep everything running smoothly, be sure to take the time to perform basic upkeep and repairs on gearboxes to get the. Gearbox maintenance tips preventative maintenance tips in order to prevent the need for any costly repairs or downtime, the first and most important part of any maintenance plan is fixing problems before they happen. Speed drive vsd adjusts the pump rate to match the wells conditions on every stroke, based upon the previous stroke. Lufkin gearboxes repair motor and gear engineering announces expansion with purchase of equipmentemployee hire from lufkin gearbox repair services motor and gear engineering, inc. Ppg works has an extensive background and repairing the lufkin gearbox better than anyone in the. Regular gearbox inspection is recommended as part of a proactive maintenance programme. Ppg works is your top industrial gearbox repair shop with locations throughout the united states. May 12, 2016 when you purchase an industrial gearbox, you are making an investment.
Philadelphia gear brand cooling tower drives can be found in power plants across the globe. Find a lufkin transmissions and allen gears gearboxes for power generation service partner near you. Lufkin gearbox repairs, reconditioning and rebuilding services. I have an increaser gearbox lufkin that acceleration readings increased after the motor to gearbox coupling was aligned. This level of ease and control provides customers with peak production while reducing their maintenance and overall operating costs. This manual comprises installation and maintenance in structions for cooling tower speed reducers. Unexpected problems can be inconvenient and repairs can be expensive. Horner industrial has years of experience servicing and repairing gearboxes. Lufkin installations lufkin tm35 change gear reducer driving a 3. Our oilfield division designs, manufactures and services a broad suite of innovative artificial lift equipment and automation services to optimize and extend the production life of wells.
Lufkin industries is an american manufacturing company based in lufkin, texas. Ed martin is a project engineer in the power transmission division of lufkin industries, in lufkin, texas. However, with regular in situ gearbox inspections by trained experts, we can identify any issues before a problem occurs. If you are looking for a book mechanical reducer gearbox maintenance manual in pdf form, then youve come to the loyal website. All gearboxes must receive periodic maintenance including an oil change. The course is intended to provide the understanding to adopt best practices in maintaining geared systems, identify potential problems, and ensure proper repair. Proper storage of spare gearboxes is critical for gearbox reliability. Transmission division provides full service for its customers. Estimate gearbox housing and shaft temperatures using water spray.
Used and surplus lufkin gear reducers ads and listings. We repair brands such as slender, hansen, lufkin, falk, moog and sew. We are the best manufacturing and services group in the gearing. It can also cause a hazard if the gearbox accidentally leaks. Luftex gears is absolutely committed to providing exceptional customer service and meeting customer expectations. Lufkin produces machinery such as power transmission gearboxes, oilfield pumping units and oilfield electrical equipment. Also, not to forget, you should ensure that the gearbox is operating as per the specifications of the manufacturer. A gear and a gearbox play a vital role in any mechanical equipment. National renewable energy laboratory national wind technology center. Our repair facilities in houston texas offer unparalleled turnaround time, extensive warranties and competitive pricing. Page 1 dump trailer owners manual lufkin industries, inc. Lufkin power transmission products are used in virtually every heavy industrial sector, including.
Luftex gears industrial gearbox manufacturer texas. Taking the latest innovations of our gearbox service experts, our goal is to get, often mission critical, gearboxes back into. Gearbox high accelertation levels vibration analysis. Utilizing the highestquality materials and processes such as carburizing and cbn gear tooth finishing, the durability, torque capacity and accuracy of the gear is increased. This is the most universally adaptable unit in the lufkin line. Measure gearbox sound and vibration and compare to allowable limits. Large gearbox maintenance and lubrication altra industrial motion. This book is intended to be a quick reference information, see operator manual for model if more information is needed. Lufkin gearbox repair before and after by ppg works you might not know it by looking at this image, but this is a before and after of a lufkin gearbox repair done by ppg works.
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